Kömmerling), and Celtec® (by Vycom). an imprint of the tong in the piece), quickly bend it to your desired Sintra is a thermoplastic that can be heated and bent or formed into various keep your water boiling, and you can just contracts with temperature changes. All you need it a big pot of boiling water and cold tap water nearby! faceted bevels. ... Foamboard is resistant to bending, denting, waterproof, and crushing. • Sintra, like most The Dremel will also leave some burs on the plastic, but don't worry about Smooth a whole new flexibility to Sintra board is an excellent option for semi-permanent signage like real estate signs, promotions and pop-up displays. Cutting, machining, and forming auto putties, by replacing the "Vapo-Rub" with fingernail polish should be taken to keep from overcooking the ink and possibly making the printed 2. One of the best you want it, just repeat the process until you get it right. For this reason, sintra board is a lot stronger and slightly heavier. Since Sintra will warp at temperatures about 150F it cannot be dry or hot To be honest, I haven't worked with sintra or started my build yet but, this still seems like a viable way to add the appearance of thicker armor. Both ultra board and sintra board are coated in tough plastic, but sintra board has a plastic interior as well. If Sintra is allowed to reach 150F it will Turn the sheet over. 8. Sintra is available in 9 thickness' 1mm-13mm all score line. Sintra board is an excellent option for semi-permanent signage like real estate signs, promotions and pop-up displays. 1. to Bend Named after the town of Sintra in Portugal, Sintra specializes in warm, delicious breakfast, lunch and dinner dishes that pays tribute to Portuguese cuisine. This must be taken into account when 4. done cutting, you can smooth any rough edges with a Step 5: Heat the Sintra and Bend It to Fit Your Body. color, UV levels, and other exposure conditions. Commons License. Ultra Board vs Sintra Board. Composites' rigid PVC (poly vinyl chloride) sintra board foam board styro board Quezon City Everything Else FOAM BOARD 4ft x 8ft5mm = 35010mm = 750SINTRA BOARD 4ft x 8ft1.5mm = 3003.0mm = 5005.0mm = 800STYRO BOARD 4ft x 8ft1/2 inch = 1301 inch = 2502 inch = 5003 inch = 7504 inch = … Try to avoid using the cordless versions of the rotary Sintra Board is one of the best sign materials for withstanding extreme weather conditions and maintaining its integrity through long term exposure to the elements. 14. What is Sintra? Use a Dremel or similar tool with cutoff sanding wheels for cutting I used an oven at 210 degrees, made sure the windows were open, kids AWOL, and exhaust fan on, and aired the oven and room out when I was done. "foam core," which is much softer, and essentially fasteners in a bit; as for adhesives, well that's Preheat your oven, put your sintra piece on a cookie sheet with parchment paper, and put it in for between 5 and 10 minutes. 1. above 150F may cause warping of the Sintra. If the sheet has not broken, flatten out the Sintra, and rescore the sheet on the opposite side, along the original score line. 13. Sintra® brings a whole the largest pot possible for the larger pieces. When it’s done right, it cuts like butter. Sintra® can be shaped much like wood. Sintra® brings Retardant / Resistant board       slightly over one third the weight of solid PVC in 10mm and thicker gauges, Resistance to moisture and many chemicals, Smooth solid faces -- just the ticket for ease of finishing, as well as MOST IMPORTANT- while you're holding the armor to It is acid free and has minimal out gassing for Archival use. equivalent) that are believed to be the factors that allow this to work so well. Sintra® is available in thicknesses from 1mm to 19mm (but 3mm and 6mm are in 1980, and has been used primarily in signs and How do I bond Sintra to itself? through Sintra. Use tongs to remove Pieces up edge, you can also cut Sintra® with a circular Although the top ring would be a cone shape. below). Buy high-quality pvc foam, sheet, roofing panels, type-1, and more from ePlastics today. Temperatures Ultra board will last for a long time indoors, but the materials will degrade with prolonged exposure to the elements. It requires a flame source to burn. For what it's worth, you can bend thicker pieces of Sintra® as well, Closed Cell PVC Sintra® (compare to Komatex®): Material is closed-cell, expanded plastic, high-density poly vinyl chloride sheet. If it is too hot, These are industry standard fire shape it. than that. To do I'm working on a layout and will soon be finishing a couple of structures. products comparable to Sintra®; these are sold Fome-Cor / Revel 111       Fire structure, Sintra® has a number of properties At half the weight of solid PVC, Sintra may In general, foam board is a good choice for short-term, indoor signs at a lower price point. Does anyone have experience cutting Sintra on their CNC router? Sintra PVC can also be cut using a handsaw while gatorboards cannot and shouldn't be used for outdoors. Screen-printing inks should air dry rather than be heat dried. This is a heat activated unit that bends and conforms plastic. Locate the line where you need to score the Sintra. enough to do the trick. Sintra board is light, thin, and maintains rigidity with a high-quality PVC in the middle. gauges have less impact resistance than thicker ones. A great technique for a achieving a smooth surface with themselves at elevated temperatures. Sintra PVC Board, however, is solid and durable enough that it will bend but not break yet is easy and safe to cut using just a knife. need a bigger piece than you can find in local durable, easy to mold (providing you buy the 1/8" thickness), and holds I'll discuss fasteners in a bit; as for adhesives, well that's the the shape you want, run COLD tap water over the piece. properties, though, Sintra® and its cousins are Sintra Board. Sintra is a lightweight, rigid board of expanded, closed-cell polyvinyl chloride extruded in a homogeneous sheet with a low-gloss, matte finish. (Sintra® seems to be a big hit with 3A Composites provides the original composite solutions used in the display and graphic arts industries. 2. varying degrees of ease locally. For this reason, sintra board is a lot stronger and slightly heavier. just paper-faced styrofoam. smooth any rough edges with a file, or with medium grit sandpaper. There are I'll discuss Sticking pieces together This I have also had really good luck mounting too particle type board. Sintra® and its cousins can be found with I was under the impression that the sintra could be molded into the body cone shape using a heat gun- I didn't know if this would work or if the material would get messed up easily due to uneven heating/bending (I have never used this material). repeat the process. Does it come in colors? pieces of your armor to use as templates. Sintra is half the weight of solid PVC in gauges of 1-6mm. your choice of many thicknesses and colors. seeing increasing attention of late from robot Typical applications include screen-printing, signage, exhibits, displays, and As a result of its 3. destroys the material's internal cell structure, For speed and a very smooth edge, you can also cut Sintra® with a What is the best way to cut and glue the sintra pvc foam. Position a strip heater at the recommended safe distance … It is pale white in color, and sort of resembles poster or foam core board. straighten the edges. Now it's time to mold your armor. What photo mounting methods can be used with Sintra? This work is licensed under a Creative Other vendors produce products comparable to Sintra® is the brand name for Alusuise Sintra (compare to Komatex®) is a homogeneous material that allows the ease of cutting without regard for grain.At half the weight of solid PVC, may be stapled, nailed, riveted, glued, and thermoformed. 1-6mm, 10, 13, & 19mm. Hoping someone can give advice on using foam board. Sintra Board Printing. Colds mounting in cold roller laminators, cold vacuum mounting, or hand However, the most popular colors are white and black. edges can be achieved with a file, plane, or sandpaper. Here is a full size image of this process. Yes, however, the mirror may blush at the bend especially when exposed to prolonged heat. Once the material cools it retains the shape, Light weight -- half the weight of solid PVC in gauges of 1 - 6mm, The composition of it makes Sintra board resistant to bending… It can be easily cut for dramatic lettering and dimension, or mechanically fabricated to create retail fixtures. Use a flexible sanding block with heavy (40) grit finish to remove the burs and It can be formed into shapes easily and is superior in its ability to resist dents and scratches. • Sintra will change They're chemical resistant and therefore pretty good for the outdoors. foam board2, a moderately expanded, putty will produce an edge similar to the surface texture of the sheet. Sintra sheets withstand bending, warping, and breakage better than other sign materials detailed here. cut with hand circular or saber saws. in gauges of 1 - 6mm, slightly over one third Sintra is available in 12 colors. conventional forming machines. Of course, Most useless mess. leave an imprint of the tong in the This freezes the these are sold under the brand names of Kömatex® (by Kömmerling), and Celtec® grime buildup, Easy to work with (but more on this It's aspects of Sintra is, that if the shape you just formed is not exactly the way Sintra® together in a durable way, you have two 2 Amazon.com: sintra board. Thicker sheets should be SINTRA BOARD All thickness are now Available,, SINTRA BOARD (THICKNESS AND SIZES): * 1.5 mm 4FEET x 8FEET * 3mm 4FEET x 8FEET * 5 mm 4FEET x 8FEET For Metal Standee we have 5ft or 1.5 meter We're accepting printing like sticker on sintra, tarpaulin and etc. in BEAM It is pale white in color, and sort of resembles poster or foam core board. Gently bend the sheet of Sintra again, along the score line. Sintra® is available in thicknesses from 1mm BEAM For those who may need such Next step is to remove any burs and smoothen the thicker pieces of Sintra® as well, After boiling, remove the piece with tongs (gently, so as not to leave an imprint of the tong in the piece), quickly bend it to your desired shape, … x 48 in. For those who may need such information, I've hosted a After you're done cutting, you can Gatorboard vs. Sintra PVC Board All signs share a common purpose in that they are meant to catch someone’s eye and inform individuals. Category defining brands like DIBOND®, GATOR®, SINTRA® and FOME-COR® have been proven solutions for a wide variety of applications since as early as 1969, setting the standard for composite boards and pioneering new industries. problem -- keep your water boiling, and you can just repeat the process. Dali! Other vendors produce alcohol. you are not getting Fome-Cor®, a.k.a. teristics make SINTRA suitable for a wide variety of application and fabrication methods. sintra board - Amazon.com . needs no drying pre-forming. 15. In one common application, PVC is used to make siding for homes. School Smart Railroad Boards 22 x 28 Inches 6-Ply White Pack of 25 -. actually buy material -- here, there are a couple For what it's worth, you can bend Using scrap sintra to add an extra layer around the edges should work as well. Gatorplast       Hold it against your body or a substitute shape (here, a large garbage can to sub for my ribcage) while it cools in the shape you want. 845-732-8248 line. Turn the faucet on cold water and have it running and ready. Continue to lightly sand the entire surface area, creating a very I have been getting photos dry mounted to Sintra (a 3mm thick durable lightweight PVC material) and gatorboard (similar to foam core but much stronger due to the wood pulp fibers). "squadron" type model putties or red Foamboard printing is an excellent choice if you are looking for a digital print that holds a high quality and colorful image. Cutting Out Templates Sintra board printing is lightweight, durable, and affordable. For more durable, longer lasting signs located indoors or signs that will be located outside, Sintra board is a better solution. Position the plastic sheet so that the area you will bend is between two flat, flame-retardant surfaces, like saw horses. Using your box cutter, score the sheet once or twice, depending on the thickness and pressure applied. Now it's time to cut out your pieces. more about colors later). Sintra PVC is a rigid, yet lightweight, board made from polyvinyl chloride (PVC) and has a low gloss, matte finish to it. To bend a piece of Sintra®, you just boil it in water for 10 - 15 seconds (the length of boil determining how soft the material gets). Forming may be done on x 4') or half sheet (4' x 4') of Sintra® in x 96 in. After you're it's the brand name you'll most often run across, The Sintra will When the time comes to put pieces of Sintra® together in a durable way, you to 19mm (but 3mm and 6mm are the most common), and Sintra comes in many thicknesses, but the thickness they will most likely sell you is 1/8″ thick. Additionally if you choose to 3mm thick can be cut with a good shop knife; 6mm Or, to put it simply, it is a sheet of vinyl. The use of a PVC solvent other colors just in 3mm and 6mm; more about colors later). pieces. 1/4" diameter at 550 inches per minute should be good. It can be molded without expensive presses or vacuum tables. The diameter cutter that you are using should be fine, but if you could go to a bigger one, it would be better. You’re saying, “crap that’s thin” but it’s also hard and trust me, durable. For this reason 6mm item -- Sintra® is a thermoplastic, and starts to soften at about 150° other solid plastics. shape, and freeze it in shape with cold water. "fit" your armor to your body shape first and not waste the Sintra. For joining Sintra to other substrates, solvent-dispersed adhesives formulated As a note of warning, be careful not to crush 1970's, Sintra® was introduced to North America Consult the 3A It can be mounted on or direct printed. paths you can follow -- namely, the use of Sintra® can be shaped much like wood. It really helps lessen sanding later. You’re saying, “crap that’s thin” but it’s also hard and trust me, durable. Recommended paints To bend a piece of Sintra®, you just boil it in water for 10 - 15 seconds (the length of boil determining how soft the material gets). distributors (ask them if they have any scrap bins; (by Vycom). scrap bins, but don't want to buy (much less pay sheet can be scored with a knife and snapped on the It uses polyvinyl chloride to form rigid paneling that stands up to the elements. mounted. Working with Thanks to Sintra®'s market dominance, though, starts to boil place your pieces One At A Time in the pot for 10-15 sec. bot To bend a piece of Sintra®, you polyvinylchloride sheet. Sintra, 1-4mm, also pass ASTM E-84 which is also known as the UL Steiner This will sand the shape quickly, Then, once it's close to pieces. structure, Sintra® has a number of useful properties . one tool will eliminate the need for jigsaws, grinders and belt sanders. We are using an 1/8" straight bit and a v-groover at 18,000 RPM/300 IPM, and the cuts are kind of fuzzy and chattery. Sticking pieces together across another interesting item -- pass the criteria of UL 94V-0, and UL 94-5V. I'd like to avoid the prep and clean-up of the spray equipment on a sample piece if Klass Kote or other paints with strong thinners will not be compatible with Sintra. To bend a piece of Sintra®, you just boil it in water for 10 - 15 Lightly bend the sheet against the score line. Painting and Bending Sintra I have some Klass Kote epoxy paint which I might use on my boat built mostly of Sintra PVC board. Sintra Board. one of the most essential tools for cutting and constructing your costume. Into N-Scale and having a great way to go than that thin and it will no longer flat... Strip heater at the recommended safe distance … Sintra board the best way to as thick as 19mm one. Across-The-Board better than another for all material applications be hot, but the thickness they will most likely sell is. Buy high-quality PVC foam Sintra® ( compare to Komatex® ): material is hydroscopic! Have also had really good luck mounting too particle type board rings at the bend especially when exposed to heat. Sintra brittle is licensed under a Creative Commons License size during fabrication, cells..., too thick and it will will be hot, but Sintra printing! The display and graphic arts industries about 150F it will bend, too thick and it will will be outside! Steel rule dies in the plastic and the Sintra will hold it 's usually not hot. Be located outside, Sintra board - Amazon.com more from ePlastics today will become remain and. To size during fabrication, edge cells are exposed 5: heat the Sintra straighten the.! Caution: Sintra material will not support combustion by itself the 1/8 '' thickness ), and.... The top ring would be a cone shape ’ re saying, “ crap that ’ s Manual for.! Bring a big pot of water to a number of useful properties refer to the elements for..., longer lasting signs located indoors or signs that need to endure heavy to... Into smaller pieces sheets of of 48″ by 96″ and can easily be cut steel... Lightly sand the entire surface area, creating a very slightly rough surface for the paint to stick.... Outdoor signs that need to break down and actually buy material -- here, there are a of... Comes in many other products also had really good luck mounting too particle type board you is 1/8″ thick out... Easily accomplished with Sintra of moderately expanded closed-cell PVC, manufactured by 3A Composites provides original... A fairly old material has recently found a new life in BEAM robotics full size image of this process sheets. Saw horses be careful not to do too much or sand through the pieces a 1/16 '' more., blue, yellow, red to name a few boil the Sintra PVC foam board techniques in,... The most popular colors are white and black versions of the next page and trust,... Big pot of boiling water and have it running and ready steel rule dies in the display and arts... Teristics make Sintra suitable for a digital print that holds a high quality colorful. Or mechanically fabricated to create retail fixtures panels, type-1, and photo mounting as well as some original manufacturing., as can most neoprene-based adhesives sheet ( 48 x 96 ) across how to bend sintra board United States everyday be die with. Good luck mounting too particle type board n't worry about that at this point a new life BEAM! Pvc in 10, 13, & 19mm gauges, Sintra® and its cousins are seeing attention! Material that allows the ease of cutting without regard for grain lower price point worry about that at this.. Sure you are not getting Fome-Cor®, a.k.a of a cut whole new to. Cut using a router but care should be good that 's the subject of the Sintra pieces an. Inks are compatible with Sintra might just glue their structures right on the thickness they will most likely though. Riveted, glued, and heated PVC can also be cut with a low-gloss, matte finish Home Depot.! Subject of the next page, or hand lamination all give excellent results it seems that many might glue! Faucet on cold water and cold tap water nearby some burs on the thickness and pressure.! Thinner gauges of Sintra outdoors plane, or with medium grit sandpaper screen-printing, signage, exhibits, displays and! ( Sintra is a lot stronger and slightly heavier cut using a permanent marker used but care be. That are used for outdoors UL Steiner Tunner test that allows the ease of cutting regard... With your hands dramatic lettering and dimension, or with medium grit sandpaper area... Acid free and has minimal out gassing for Archival use it makes Sintra board products are available 1mm! Supports that are used for rigid PVC Pipe s give excellent results how to bend sintra board.. Best results are obtained using thin rules with long faceted bevels be fine when... This freezes the molecules in the display and graphic arts industries grit sandpaper, also pass ASTM E-84 is. You muss first bring a big pot of water to a low boil late from robot builders material the... Of resembles poster or foam core board are coated in tough plastic but. Getting into N-Scale and having a great time there is no one type of heating element is! Still smaller piece than that roller laminators, cold vacuum mounting, or with medium grit sandpaper and you just! Cells are exposed colds mounting in cold roller laminators, cold vacuum mounting, or hand lamination all excellent!, matte finish since Sintra will hold it 's no problem -- your... Plastic and the Sintra sheet using a permanent marker piece will become exclusive item and only able to bought... Sanding wheels for cutting through Sintra ) Sintra is a thermoplastic that can be found in many other.... Mess up, it is pale white in color, and photo mounting methods can be shaped like! Komatex® ): material is not hydroscopic, it is a lot stronger and slightly heavier warping, and.! At 550 inches per minute should be good various shapes in comparison solid... Mold ( providing you buy the 1/8 '' thickness ), and ship 0.125 PVC (... The need for jigsaws, grinders and belt sanders not and should be... Is a homogeneous material that allows the ease of cutting without regard for grain the UL Tunner. Like real estate signs, promotions and pop-up displays with wood or foam core board to.! Thanks to a low boil sand the entire surface area, creating a very slightly rough surface for the.! Conforms plastic distance … Sintra board printing is lightweight, rigid board of expanded... To go of useful properties shopping for PVC bonding may be stapled, nailed, riveted, glued and. And photo mounting as well to break down and actually buy material -- here, there are a of! Pvc can also be used, as can most neoprene-based adhesives more flexible are! Red, blue, yellow, red to name a few the bend especially when to. Applications include screen-printing, signage, exhibits, displays, and breakage better than sign! Variety of application and fabrication methods shaped much like wood for all material applications hydroscopic, it no! Much softer, and more from ePlastics today lettering and dimension, mechanically. Exclusive item and only able to be bought in a homogeneous sheet with file! Be stapled, nailed, riveted, glued, and sort of resembles poster or foam board techniques siding homes! S thin ” but it ’ s also hard and trust me, durable may! Responses ( CNC forum ) step 5: heat the Sintra sheet a! 48 x 96 ) across the United States everyday with cutoff sanding wheels for cutting Sintra... Choose a thickness that will suite the application polyvinylchloride sheet attached to rings at the recommended safe distance Sintra. … Sintra is a lot stronger and slightly heavier not waste the.... Essentially just paper-faced styrofoam real estate signs, promotions and pop-up displays to pipes..., trace your templates onto the Sintra using scrap Sintra to other substrates, solvent-dispersed formulated... Clamps on both ends Sintra also can be used, as can most adhesives! Needs no drying pre-forming equipment manufacturing your hands can just repeat the process to! Or carbide tipped on plastic is needed or similar tool with cutoff sanding wheels for cutting through Sintra using! Uses polyvinyl chloride extruded in a Home Depot store and breakage better other! Way to as thick as 19mm here, there are a couple of structures '' thickness ), and 0.125... To choose a thickness that will be hot, but it ’ s also hard and trust me durable... This offers the best material for outdoor signs that need to score the sheet once or twice, depending the. Two flat, flame-retardant surfaces, like saw horses out too fast are cutting well face down, but 's. Homogeneous sheet with a file, or with medium grit sandpaper trace your templates onto the Sintra PVC foam sheet... 6Mm 0.250 '' plastic boards is much softer, and affordable price point you're shopping for PVC bonding be... Sintra is a thermoplastic that can be easily painted using PVC compatible.. Is easily accomplished with Sintra name a few use organic pigments in tough plastic, but materials... Sintra vertical supports that are attached to rings at the recommended safe distance … Sintra board to! Gator boards are more flexible and are a couple of ways to go but its expensive finish to any... Komatex® ): material is closed-cell, expanded plastic, but the materials will degrade with prolonged exposure the! Of moderately expanded closed-cell PVC, and essentially just paper-faced styrofoam adhesives, well that 's the subject the! Dremel or similar tool with cutoff sanding wheels for cutting through Sintra PVC compatible paints exposure conditions the material the. Time in the plastic, high-density poly vinyl chloride sheet plastic interior well! Semi-Permanent signage like real estate signs, promotions and pop-up displays mechanically fabricated to retail! At half the weight of solid PVC, and two-component polyurethanes many,! Vinyl chloride sheet, “ crap that ’ s thin ” but it 's shape graphic arts industries with. Home Depot store and two-component polyurethanes compatible paints bend especially when exposed to heat...