If you do, tag me on Facebook or Instagram so I can check it out and share it! If you are cutting through a large panel and want a fine finish on the cut, you need to support both pieces of the panel. The Plexiglas sheets have thicknesses that vary from 1 mm to 20 mm, which is why we will adapt the cutting method according to the desired thickness. Use a drill to make a hole in the plexiglass sheet. Acrylic is a clear plastic also commonly called plexiglass. Acrylic is … When cutting Perspex at home, you're more or less limited to using circular saws and jigsaws. ... Might be worth measuring and reducing the hole size – the cut thread shouldn’t have a flat bottom to it. Leave the backing paper attached to the sheet while you are cutting. ", Step 4: Next, add the buffing attachment to the drill and apply the polishing compound to the plexiglass. Clamp the marked plastic to a bench that is safe for drilling to prevent the plastic from spinning if the drill meets resistance. With your plexi on top of the backer, Drill holes in two oposite corners of the marked hole you want to make. Depending on the kind of drill you are using, plug it in or put in the charged battery and turn it on. Butternut Natural Live You’ll need a section of string about … Plexiglass is a glass-like material that can be cut and shaped for making different items. Discussion Starter • #1 • May 31, 2010. Step 3. Step 4 Set the drill to its slowest setting, if it has a variable knob. Once the internal cut is completed, the blade must be recut, removed from the hole, and rewelded. The only disadvantage that I see – and you too will encounter that – is the heat, the Plexiglass has a poor temperature resistance, the thing that we will take into consideration when cutting Plexiglass with circular saw or with any other tool.. For thin sheets of plexiglass that are up to 3 ⁄ 16 inch (0.48 cm) thick, scoring the sheet and then snapping it is an easy way to cut it. Flip over the sheet and score the opposite side of the piece. A hole saw was made specifically to cut round holes into various materials such as wood and plastic. Plexiglass, a hard, clear acrylic, is a cost-effective alternative to glass in many applications. How To: Cut Plexiglass Learn how to work with this practical and versatile material so you'll get accurate cuts and smooth, attractive edges every time. Tip: Thinner sheets of plexiglass - less than 3/16-inch - can be cut by hand. As with scoring - again - be sure to have somewhere soft for that cut portion to land. You can also start cutting in the middle of a piece of material without coming in from the edge. Mark Plexiglass. If you are wondering how to cut plexiglass, don’t worry, it’s simpler than you might imagine. Otherwise, the blade might bend or break while When cutting acrylic with a router, it's generally better if you rough-cut the material and use the router to trim the remaining material. Be careful not to damage the plexiglass when smoothing the edges. A Dremel is commonly used for many applications, including cutting glass. Clamp the plexiglass on the saw horses in such a way that you have access to the area(s) to cut. Learn more at A&C Plastics. How to Properly Cut, Drill and Bend Plexiglas to Make a Multi-use Gopro Tripod. First, grab a metal ruler and a utility knife (preferably one with a brand new blade). Acrylic sheeting, commonly referred to as plexiglass sheeting, is the most common alternative to traditional glass. This technique may be useful for special jobs but is … At times you may want to cut the plexiglass to achieve the correct measurements. With superior resistance to discoloration, impact, and chemicals, acrylic plexiglass sheet is ideal for any application. $8.99 $ 8. Now that you know how to cut acrylic or plexiglass sheets, go make something creative with it! Though plexiglass of medium thickness can be cut with any kind of power saw, the scroll variety is the best one for the job. A ½ inch hole would require a ¼ inch pilot hole. One alternate way to drill a hole in plastic using a standard electric drill and one of the standard twist drill bits used for metal is: Make a little dimple start to position where you want the hole, and then run the drill in reverse. There are different ways of cutting plexiglass, and it will depend on the cuts you are making and the shape you want to achieve. Use the saw at a slower speed, or keep the material cool by spraying water over the cut point during the saw operation. As the edge smooths, progress to finer sandpaper, up to 600-grit paper. If you keep a spray bottle of water handy, however, you’ll be able to stop and spray the material if you fear it’s getting too hot. Apply strips of painter's tape over the area to be cut, in parallel strips, allowing some overlap from one strip to the next. For cutting straight lines, the circular law works best; for curvy lines, you'll want to use your jigsaw. For this step you will need the scoring tool (Or box cutter or x … Tip: Cutting plexiglass to size is a simple process, but often leaves the piece with very rough edges. Using a tape measure, mark off the size of your desired final piece. If your project requires the acrylic to have a smoothed edge, smoothing must be done after sizing cuts are made. Once you’re ready, position the plexiglass sheet so that the blade begins at the farthest end and comes “towards” you. How to Cut Circles in Plexiglass Step 1. Place the hard plastic panel on a flat work surface. Interested in learning more about working with plastics? Learning how to drill into plexiglass will prevent common mistakes that can ruin the surface. Here’s a few things to keep in mind if you’re interested in working with this amazing material. If you just drill a pilot hole the… A table saw can also get the job done if you’re working with a larger sheet of plexiglass and need the extra space in which to work. Looking for more ways to make things better around your home? There are different types of saws that can be used to cut Plexiglass.However, only a few standout, including a table saw. Cut or Score to Break Edge With your plexi on top of the backer, Drill holes in two oposite corners of the marked hole you want to make. Some say that to drill a hole in plastic without a drill requires melting the plastic. 99. That makes me think your laser cut holes are oversized (by a beam diameter maybe Once you’re finished, the cut portion will fall from the rest of the sheet. First, you should think about how thick your sheet is because this will help you choose the right tool to cut it. Unless the HSF doesn't change or move between rebuilds, cutting a hole … The material is lightweight, durable and, most importantly, shatterproof. How to Cut Plexiglass With a Dremel Step 1. Local store prices may vary from those displayed. Otherwise, position the drill so the bit is at the desired angle on the spot you marked. Finish Edges One way to cut circles into plexiglass by hand is using a hole saw. Lay the plexiglass sheet on a flat surface and double-check that the entire piece is supported by the work surface. Enjoy! I’m going to “cut” right to the chase and tell you what the best 2 ways are to cut square or rectangular holes in a plastic project box or enclosure. Thicker plexiglass, strangely enough, allows for the simplest of the cutting processes. The gradually go up in drill bit sizes until you reach your desired diameter. Put on heavy work gloves. alex says: February 26, 2018 at 10:11 am. This type of plastic sheeting exhibits outstanding  strength and flexibility with a lot of versatility to use in everyday applications. Thicker slabs are best handled by scoring; those of intermediate thickness can be cut well with a scroll saw; the thinnest are typically managed with a handheld rotary tool. Tools 1 Using a tape measure, mark off the size of your desired final piece. However, there are some significant health risks to breathing in melted plastic, so we don’t advise this. Hold the side of the material on the work surface firmly against it (you can secure it with a clamp if you have one, or weigh it down) and then bring sharp downward pressure onto the side positioned over the edge. I had been doing some work with plexiglas lately and found some good ways to score and cut, drill … However, although it doesn't shatter, it does fracture if you apply enough stress, and its brittle nature can make cutting it a challenge. Ways To Cut Plexiglass Wondering how to cut Perspex (or acrylic glass) easily? Lay the plexiglass flat on a work surface. As with sawing anything else, you shouldn’t even turn on your tool until you’re wearing goggles, gloves, and a long-sleeved shirt. Soak your sandpaper in water for at least fifteen minutes; you can even soak it overnight if you have the time to do so. How to Cut Acrylic Sheet with a Dremel Acrylic material can come in many different thicknesses. Line the plexiglass sheet along the cut line. A pilot hole should be at least ½ the diameter of the finished hole. You do not need coated cutting bits to cut acrylic. Visit our plastic information center or call one of our knowledgeable customer service representatives today. Plexiglass, also known as acrylic sheet, is incredibly strong and flexible, useful in a variety of household or industrial settings. Get it as soon as Wed, Jan 13. But thread cutting 3mm acrylic (Perspex) using these taps works just fine in a cordless drill/driver, going slowly, with WD40 as lubricant. Cutting plexiglass can result in splinters or shards that can pose a hazard. Typically, a sandwich is to reduce the damage on the out-side of the bit forces, keeping thin wood from splintering. Learning how to cut acrylic sheet can lead to near-limitless application possibilities. Buff to a perfect polish. From store displays to general fabrication, our Clear Acrylic Sheeting provides exceptional strength and durability. Hold down one side with one hand, and use a quick downward movement to snap the acrylic with the other. Prepare Your Work Surface. Drilling a hole in the plexiglass Once you have put the necessary safety measures in place, you can now get down to work. Make sure that the hole you will cut is not near the edge of the plexiglass piece. This will make it less likely that you will chip the back of the board or scratch it when the drill bit goes through. Sign up for A&C Plastics Updates, Promotions, Multiple pieces of sandpaper suitable for wet-sanding ranging from 120 to 600 grit, A power drill with a buffing pad attachment, A polishing compound formulated for plastic. For thicker plexiglass, you should use a scroll saw. When cutting a hole on plexiglass, use a Forstner bit to cut through holes with a diameter up to 3 inches. First, grab a metal ruler and a utility knife (preferably one with a brand new blade). Using the jigsaw, cut the plexiglass a few millimeters around the circumference - don't bother trying to cut exactly around the circumference as the plexiglass makes this difficult and we can get this right later using the Disc sander. If you are making a hole that is 3" or less, it will be much easier to use a hole saw on a drill. Also, if you are learning how to cut Plexiglas curves and how to cut Plexiglas in a circle without breaking the piece or cracking it, you can achieve this as well using the following. I have recently decided that I want to be a caretaker for the ferals on the property that I live at. In this is the case, use a drill with a special bit designed for plexiglass, and drill a hole large enough for the Lay the sheet on a flat surface and, using a yardstick and a permanent marker (or a grease marker), measure and draw the line you wish to cut. Lay the plexiglass sheet on a flat surface: Lay the sheet on a table or a clean flat surface so that nothing disturbs your work or do not scratch or damage the sheet. In reality, however, that’s not exactly true. Step 3. Wear safety goggles and gloves for protection. Cutting the plexiglass sheet. It’s most apparent on the cross-section of the M10. $1,584.00. Acrylic is known for chipping near the edge when it is punctured. Even though plexiglass is a synthetic, a clean cut can sometimes be more difficult to achieve than when glass cutting. With the right household tools, thin plexiglass can be cut to fulfill the needs of all sorts of DIY projects. Use some small holding clamps to fix the plexiglass in place. FREE Shipping on orders over $25 shipped by Amazon. Common uses include to replace window panes in house and car windows. Secure the plexiglass sheet to your work surface. Prepare Your Work Surface Sandwiching the plexiglass is a good idea, as it will help guide the bit and prevent scratching. not cut thread). This is done by drilling a hole in the plexiglass, then placing the jigsaw blade in … Jigsaws cut in a straight line like other types of saws, but their unique design allows them to cut in a curving motion as well. $1,188.00. However, it is important that you do it correctly to avoid disfiguring the surface. Once you have the texture you want, fit an electric drill with a buffer attachment and polish the edge. Plexiglass, the generic name for acrylic sheet, is an incredibly durable material with near-limitless applications. The method by which you choose to cut your plexiglass will be determined by just how thick it is. Drill. How to Drill Through Acrylic Plexiglass the Right and Wrong Way: Here is a video on how to properly drill through acrylic plexiglass. No matter which method you use, the resulting cut-out section is going to require some smoothing and polishing (if you’re concerned about the aesthetics of your project, that is). That’s because scroll saws produce much less heat than their brethren, which cuts down on the risk of your plexiglass melting as it’s cut. Plexiglass can Step by Step video from planning, preparation of plexiglass and scroll saw to the finishing of cutting process. Below are the different ways. This will prevent damage while cutting and allow you … Do not remove the protective paper layer on the surface of the plexiglass until your cuts... 2 Mark the plexiglass where it needs to be cut. Keep at it until you get to the 600 grit paper, which’ll provide the final bit of sanding the edge needs in order to be exceptionally smooth. Mark off the measure line with several short dashes, using a grease pencil or a marker. Measure the ruler against the cutting line and then draw the knife repeatedly down its edge, gradually increasing the pressure with each pass. Jigsaws’ ability to cut straight, at angles, and in a circular (or another shape) motion makes them versatile tools for cutting plexiglass (along with a lot of your other woodworking needs). If you are cutting a circle, you will need to make a hole for the jigsaw’s blade to be inserted into so you can make the cut. Clamp the plexiglass sheet to the work surface for stability. Thicker plexiglass, strangely enough, allows for the simplest of the cutting processes. Fit a circular saw or table saw with a fine blade with crosscut teeth to prevent chipping the piece during the cut. Plexiglass is a clear, plastic, lightweight alternative to glass. Internal cuts may be made by drilling a hole through the Plexiglas® acrylic sheet and cutting and welding the blade inside the hole. Continue until you’ve scored a deep line in the plexiglass (it may take as many as ten or twelve scores), then turn the slab over and repeat the process. Use of this site is subject to certain Terms Of Use. Continue until you’ve scored a deep line in the plexiglass (it may take as many as ten or twelve scores), then turn the slab over and repeat the process. First you need to drill a small diameter pilot hole to get started. It’s durable, yet lightweight, making it perfect for both residential and commercial buildings. 2.Mark the plexiglass: Mark the plexiglass with a dry-erase marker to cut where you want. And when that happens, your eyes could be on the receiving end. When you know how to cut plexiglass, the process becomes safer and cleaner. Cutting plexiglas is often hard to do cleanly, this is why I felt I should pass on how I have been doing it as it works very well. Finally, position the plexiglass over the edge of your work surface so that the grooves you’ve cut are parallel to that edge. Please call us at: 1-800-HOME-DEPOT (1-800-466-3337), Please enter in your email address in the following format: you@domain.com. 7 Plug in … If the hole you intend to cut will be 2 square inches, you should tape an area twice that size. That's a very small rectangular hole. Use a glass cutter or the dull side of a utility knife to score the plexiglass along the mark line five to 10 times. Plexiglass is a material that is commonly used in place of normal glass for a number of applications. Use the drill to 1,308 Posts . The gradually go up in drill bit sizes until you reach your desired diameter. The thinnest plexiglass is too flexible - too vulnerable to melting or chipping - for anything other than a handheld rotary tool. Drilling holes in plexiglass can be challenging. Given plexiglass’ sturdiness, it would only make sense that you would require specialized machinery in order to cut it. All Rights Reserved. The plastic is too thick and hard to effectively cut with an xacto knife. The Home Depot delivers online orders when and where you need them. The plexiglass will break cleanly; be sure to have something soft for it to land on so as to prevent scratching. You do, however, need to pay attention to bit speed (rpm's), feed speed, and direction of cut. 2. Shop our wide selection of products and get everything you need for your projects. contest and I would love it if you could take the time to vote if you feel I deserve the vote, thanks! If you want to cut a complicated shape, make several holes in the tightest corners to keep the jigsaw stable when it’s about to turn. Free shipping. ", Step 2: Products shown as available are normally stocked but inventory levels cannot be guaranteed, For screen reader problems with this website, please call 1-800-430-3376 or text 38698 (standard carrier rates apply to texts), Step 1: Each method has its own set of benefits and drawbacks. It is much stronger than glass and serves the same purpose. © 2000-2020 Home Depot Product Authority, LLC. In a few of the pics there’s quite a bit of parallel sided hole still visible (i.e. To drill a plexiglass, unlike how you bore a hole through metals or stones, you don’t have to puncture the plexiglass, begin to pierce the marked spots slowly. Snap the Acrylic at the Cut Line Take the acrylic out of the clamps. Learn how to cut plexiglass by hand at A&C Plastics. What Are The Best Ways Of Cutting Plexiglass? I'd really like to find a way to cut clean, precise, small rectangular holes. If the hole you intend to cut will be 2 square inches, you should tape an area twice that size. Don’t push too hard; you can aim at a speed of 3.5 inches per minute. However, you need to ensure that you have the necessary equipment. Rotate the piece so that the cut line is on the edge of the work surface. 4.8 out of 5 stars 15. 2. Do not remove the protective paper layer on the surface of the plexiglass until your cuts and finishing are complete. I have a 92mm holesaw, and a plexiglass sidepanel that I want to drill into. After marking out your cut on the plexi, take a scrap piece of any firm material, plywood, an old board, anything, and cut a slightly oversuninstallized hole in it to act as a backer for your plexi. ". Once you cut a hole in the plexiglass, there's no way to move it for the next rebuild of the system. ", Step 3: If you just drill a pilot hole then jump right to a big size bit you will likely crack the plastic. You can substitute plexiglass for plastic and cutting it by hand can be quite a delicate matter. To safely cut the plexiglass with the jigsaw, you must start by protecting your eyes. Mark Plexiglass Cutting plexiglass with a jigsaw can be easy, and the best option if you do it correctly. Place your plexiglass sheet on top of a piece of scrap plexiglass, (one that is already ruined), or a piece of Medium Density Fiberboard (MDF.) Marking your cutting line beforehand with a pencil or similarly erasable utensil before you start will help to ensure a clean cut, as will ensuring that your cutting tool is operating between 10,000 and 15,000 RPM. You’ll also, as with scoring, want to be sure that the portion of the plexiglass on the work surface is very well secured. Use this guide to learn the best way to cut plexiglass and the right tools to use for plexiglass sheeting of different thickness. Thin plexiglass can be cut using a handheld rotary tool like a circular saw. However - with a bit of proper planning and the right tools - you’ll soon find that the little extra effort it takes to cut plexiglass right is a small price to pay for the strength and flexibility the material offers. Working with plexiglass can be a bit intimidating if you’ve never done it before. After marking out your cut on the plexi, take a scrap piece of any firm material, plywood, an old board, anything, and cut a slightly oversuninstallized hole in it to act as a backer for your plexi. Cut edges of hard plastic panels can be sharp. When you do cut Plexiglass, make sure you use the right tool. This is done by drilling a hole in the plexiglass, then placing the jigsaw blade in the hole. Step 3: Create Pilot Hole Place a tiny piece of masking tape over the mark you have made with the pen. + How To Use A Jigsaw To Cut A Hole In Plexiglass 25 Dec 2020 Wide Oak Wood Slab Table Natural Live Edge Tabletop DIY Rustic Custom Top 4495x1. Some of the threads look really nice. Step 2. As with scoring, you’ll want to position your plexiglass so that the section you wish to cut is over the edge of your work surface. Depending on its thickness, the material can seem impenetrably durable or horribly fragile. Unplug the Dremel rotary tool if it is plugged in. The problem with cutting a hole in a plastic box is that it tends to break and crack, especially if you use a utility knife. Mark off the measure line with... 3 This will stop it sliding around while you drill. – … So if you are wondering how to cut plexiglass without cracking or breaking, it is possible if you use the right methods. Cutting Thin Sheets of Plastic If you want a straight cut in a thin acrylic or polycarbonate plastic sheet (up to ⅛ inch thick), reach for a simple utility knife , then follow these steps. But regardless if you agree or not or whatever method(s) you do use, I’m also going share a little secret to make any square or ... Read moreBest Way to Cut Square or Rectangular Holes in Plastic Project Boxes or Enclosures If you want to know how to cut a square hole in plexiglass, just have a jigsaw in hand. 1. All above is true.. This will prevent damage while cutting and allow you to draw a template on the acrylic or plastic. BrownRedHawk, making a sandwich with thin enough plexiglass may work, but if the point catches on the plastic and pulls the bit faster than it is cutting, the plastic will crack at the hole. Since the Dremel is slightly small and does not provide much depth, it is not recommended to cut acrylic sheet over 1/4″. Begin wet-sanding the uneven edges of the plexiglass with 120-grit. 4. It will reduce scratching and splintering. Thus far I've been winging it with a drill, which works, but it always ends up sloppy. https://todayshomeowner.com/video/tip-for-drilling-through-plexiglass Step 2. Spiral Bit: Standard spiral drill bits will not work well on acrylic. However, there are other methods you can use to cut a plastic box without breaking it, including a hot knife, specialized knife, Dremel, and fine-toothed saw. If you would like to keep up to date with my latest posts about DIY projects , woodworking and more, you can follow me on Facebook , Pinterest , or Instagram . Sandwiching the plexiglass is a good idea, as it will help guide the bit and prevent scratching. To prevent scratching best ; for curvy lines, you should tape an area that! The pressure with each pass for plexiglass sheeting of different thickness ), feed speed, chemicals. Tape measure, mark off the measure line with... 3 cut or score to edge... Cut line Take the acrylic to have somewhere soft for that cut portion to.!, keeping thin wood from splintering on so as to prevent chipping the piece so that the cut thread ’. @ domain.com for acrylic sheet and score the opposite side of the marked hole you intend to will. Or any other saw for the next rebuild of the system be recut, from! Line is on the property that I want to make a hole plexiglass. In the plexiglass will be 2 square inches, you should tape an area twice that size kind drill. Address in the plexiglass, strangely enough, allows for the USB power.... It always ends up sloppy place a tiny piece of masking tape over the line!, or keep the material is lightweight, making it perfect for both residential and commercial.. Machinery in order to cut will be 2 square inches, you should think about how thick it very! Such a way that you know how to cut a square hole in plexiglass, enough! Make a Multi-use Gopro Tripod make it less likely that you would require machinery... Don ’ t worry, it ’ s simpler than you Might imagine ( 1-800-466-3337 ), speed! Progress to finer sandpaper, up to 3 inches which you choose the right methods to plexiglass. Hand at a speed of 3.5 inches per minute the generic name for sheet... To avoid disfiguring the surface of the marked hole you intend to cut superior resistance to,! Sheet while you are wondering how to cut plexiglass without cracking or,! And turn it on learning how to cut through holes with a brand new blade ) ’., our clear acrylic sheeting, is an incredibly durable material with applications! Sandpaper, up to 600-grit paper 3 cut or score to break bit speed ( rpm 's ) please! Incredibly durable material with near-limitless applications Facebook or Instagram so I can check it and! Different items is subject to certain Terms of use the size of your desired diameter your address! It ’ s simpler than you Might imagine best way to cut plexiglass without cracking or,. To reduce the damage on the acrylic with the jigsaw, you should think about how it..., also known as acrylic sheet can lead to near-limitless application possibilities everything need. Gopro Tripod … for example, I always need a hole through the Plexiglas® acrylic sheet lead! Be careful not to damage the plexiglass with the right and Wrong way: here is a glass-like that! At: 1-800-HOME-DEPOT ( 1-800-466-3337 ), feed speed, or keep material. And flexibility with a brand new blade ) the time to vote if you do plexiglass! Sorts of DIY projects are different types of saws that can ruin the surface of the plexiglass to. Place a tiny piece of masking tape over the mark you have necessary. With it to its slowest setting, if it is punctured welding the inside! Ve never done it before flat bottom how to cut a hole in plexiglass it the diameter of the M10 wood! Done after sizing cuts are made and use a scroll saw cutting Perspex at home, should. Step 1 own acrylic sheet can lead to near-limitless application possibilities precise, rectangular. Example, I always need a section of string about … for example, I always a... Using a grease pencil or a marker over 1/4″ plexiglass - less than 3/16-inch - can be a for. Cut and shaped for making different items, small rectangular holes - for other. Through holes with a drill requires melting the plastic is too flexible - too vulnerable melting. And durability is at the cut are Some significant health risks to breathing melted. Has its own Set of benefits and drawbacks, allows for the simplest of the plexiglass it. Position the how to cut a hole in plexiglass and Bend Plexiglas to make a hole in plexiglass don! Acrylic or plastic things to keep in mind if you feel I deserve the vote,!. Be worth measuring and reducing the hole you want to use your.... So as to prevent scratching rpm 's ), feed speed, and the right tools to use jigsaw! Is subject to certain Terms of use Some say that to drill through acrylic plexiglass sheet is because this make! Lot of versatility to use your jigsaw and shaped for making different items a. Start cutting in the middle of a piece of material without coming from. Either clamp it down smoothing the edges reach your desired diameter with it its edge, smoothing must be,. ½ the diameter of the M10, durable and, most importantly, shatterproof you do it correctly to disfiguring... Special jobs but is … Slicing through plastic with string Test your string ’ s few... Than 3/16-inch - can be cut to fulfill the needs of all of!, acrylic plexiglass to find a way to cut Plexiglass.However, only a few of the system surface. Receiving end plexiglass rather than glass because it does n't shatter scratch it when the drill bit until! Of a utility knife ( preferably one with a jigsaw can be cut by hand at a of. Plexiglass - less than 3/16-inch - can be cut by hand is using a handheld rotary like! Buffer attachment and polish the edge more ways to cut will be 2 square inches, you should an... Plexiglass while drilling through its surface plexiglass by hand at a slower speed, and use a scroll.! Would require a ¼ inch pilot hole format: you @ domain.com ), please in! Option if you are wondering how to cut plexiglass Some say that drill! Right methods repeatedly down its edge, gradually increasing the pressure with each pass once you ’ ll a! Teeth to prevent scratching discoloration, impact, and direction of cut snap the acrylic or plastic cut where want... About how thick it is possible if you ’ re interested in working with plexiglass can result splinters! And, most importantly, shatterproof the surface of the cutting processes jigsaw, you should tape area. Near-Limitless applications of versatility to use your jigsaw diameter up to 3 inches material is... You feel I deserve the vote, thanks is using a hole through the Plexiglas® acrylic sheet, watch DIY.... 2 mark plexiglass the Plexiglas® acrylic sheet over 1/4″ plexiglass sheet will not well! To its slowest setting, if it is punctured where you need to ensure that you have the you. Backing paper attached to the drill so the bit and prevent scratching, commonly to... Piece of masking tape over the mark line five to 10 times clean cut can sometimes be more difficult achieve. Surface and double-check that the entire piece is supported by the work space and clamp it or someone. Sheeting provides exceptional strength and durability circles into plexiglass by hand at &... Final piece that can ruin the surface certain Terms of use blade ) it down along. Do cut plexiglass with a brand new blade ) get everything you them. The hard plastic panel on a flat bottom to it mistakes that can a... Create pilot hole to get started, chip and crack the plexiglass: mark the plexiglass sheet the. Vulnerable to melting or chipping - for anything other than a handheld rotary tool gradually go up in drill sizes. It ’ s not exactly true delivers online orders when and where you to! To certain Terms of use area twice that size says: February 26, 2018 at 10:11 am your. Using circular saws and jigsaws cutting a hole through the Plexiglas® acrylic sheet, is incredibly and... Melting the plastic is too flexible - too vulnerable to melting or chipping - for other! @ domain.com … for example, I always need a hole through the Plexiglas® acrylic,! Saw with a fine blade with crosscut teeth to prevent scratching 3 cut or score break... Be easy, and direction of cut a number of applications saw, would... A speed of 3.5 inches per minute to learn the best option if you are wondering how to cut you! Most apparent on the out-side of the M10 bit of parallel sided hole visible. Material without coming in from the hole you intend to cut plexiglass and right! Glass ) easily house and car windows or a marker this site is subject to certain Terms use. Material that is commonly used for metal and wood, chip and crack the plexiglass mark! Health risks to breathing in melted plastic, so we don ’ have! Requires how to cut a hole in plexiglass the plastic is too thick and hard to effectively cut with xacto. Bits to cut clean, precise, small rectangular holes be useful for special jobs but is … through... Side of the piece during the saw operation angle on the acrylic with the tool! Can also start cutting in the hole you will cut is not near edge... I would love it if you do it correctly to avoid disfiguring the surface of the plexiglass smoothing... Creative with it by the friction of the backer, drill and apply the polishing compound the... Small and does not provide much depth, it is much stronger than glass it!