Width side to side: 2.0″. The barrel is the hollow body of the call into which the caller blows. How to make a custom duck call jig. We have blanks for pen turning, grunt calls, and lots of other turning projects. Click here to cancel reply. Specs and details on Pintail Waterfowl’s Duck Call jigs. I have a 1/4" lag screw in the aluminum (thus the 1/4" hole drilled in the insert). Posted: April 26, 2017. We have a ton of Duck Call Kits, Goose Call Kits, Polycarb Insert Packs, Bags of Bands, and many other assortments. Louisiana Style Duck Call Jig. We didn’t just crank our a jig and call it a public jig. $6.75 . Call Making, Duck Call Jigs, Pintail Waterfowl News, Ryan Dodgen Tags: acrylic, center finder, center punch, collet chuck, cork, drill stop collar, duck call, duck call jig, insert, lanyard, parting tool, polish, reed, sanding pads, wet sand. Making Duck Call Inserts . $3.87 shipping. There are three major styles of duck calls (Arkansas, Louisiana, and Reelfoot), each having their own unique construction methods for the tone, or sound board, and the effect it has on the reed material used. Duck Call Jigs Specs . The WOOD BARREL BLANKS Collection has our exclusive "Ready To Shape" 2.7" Barrel Blanks, and you'll also find 3" & 6" turning blanks, 11.75" DymondWood rods, and many other premium Wood duck and goose call blanks.. We have a big selection of AUTHENTIC DYMOND WOOD barrels, and an impressive assortment of Exotic Burls, Hybrid Barrels, and Premium Dyed & Stabilized Exotic Wood barrels and … 9 sold. $6.75 $ 6. Duck Call Jigs . Duck Call Making Supplies . 4 watching. $4.99 shipping. If you want a different color, style of band, a single reed instead of a double reed, it's easy to make it happen. Tone Board Jig For Sale Duck Call Jig Plans Duck Call Making Supplies Pintail Waterfowl Jig. We work closely with a couple veteran call makers who use our jig regularly and provide lots of advice and feedback to us as far as drilling depth and exhaust shape and we are more than willing to offer this advice to our customers. 4.5 out of 5 stars 49. Toneboard Channel Diameter: .625″. Duck Call Inserts 3 Pack Kwack Wacker Smokin Hen Double Reed Timber $ 17.75. Legendary Proven Meat Call. Just send us a request and if we can make it happen we certainly will!! If you have purchased one of our jigs and are having any problems getting a toneboard tuned to sound great, feel free to contact us. A rough estimate on price? These taper down to 1/4″ of the course of 1.5″ (fig C), Drill depth stops exactly 1/2″ before the end of the toneboard (Fig B), Our reed are cut at a 45 degree angle on the end (Fig D). One of the earliest duck call designs is the Reelfoot style call. If you have tried at making your own custom call jig out of wood or plastic or whatever and it didn’t work out as planned and you are ready to get a custom jig made, we offer various ways to go about this. Duck Call Blanks. These taper down to 1/4″ of the course of 1.5″ (fig C) These taper down to 1/4″ of the course of 1.5″ (fig C) Drill depth stops exactly 1/2″ before the end of the toneboard (Fig B) Drilling a cast acrylic duck call insert, using a ONEWAY 4 jaw chuck, 1/4 drill bit and ATF for coolent .623-.624" diameter tenons are best suited for our fixturing. 22. February 28, 2013 @ What makes Pintail Waterfowl’s Public duck call jig unique from other public jigs on the market? Duck Call Tone Board Jig. ! Louisiana Style Duck Call Jig Measure the circumference of the barrel at its thickest point on the outside of the barrel. 9:58 pm, All that info can be found here: http://www.pintailwaterfowl.com/shop/duck-call-jigs/pintail-waterfowl-custom-toneboard-jig/, Christopher Jabs Duck call Inserts Kwack Wacker Classic. 4:35 pm. Kwack Wacker Smokin Hen Double Reed Duck Call Insert Green. Be the first to write a review » Follow. Pintail Waterfowl Jig. Notch height: .18″. You can now trim off any excess to be smooth with the width of the band. Ryan Van Leuven Click for larger image. Share your knowledge of this product. http://www.pintailwaterfowl.com/shop/duck-call-jigs/pintail-waterfowl-custom-toneboard-jig/. Duck Call Jigs For Sale . $4.99 shipping. $64.22 $ 64. February 22, 2013 @ Mount the insert into a duck call jig. The sharp cut at the end of the toneboard can also be rounded over a bit. Tone Board Jig For Sale . Duck Call Inserts Single Reeds, 1-3/4 Reed, Double Reed, and The Open Water E Caller. The tone board is the part of the insert that holds the reed, which is anchored in place by a wedge. Leave a Comment . Our Price: $8.00 . The Waterfowl Company 803.757.8064 thewaterfowlco@yahoo.com Duck Call Tone Board Diagram . 4:01 pm. Ready for sanding, polishing and installing reed and cork. 5.0 out of 5 stars 2. Our DUCK CALL PARTS Collection will give you a quick look at all of the various parts that are used to make Duck Calls. Duck Call Inserts 3 Pack Kwack Wacker Cash Money Single Reed $ 17.75. The barrel forms the structure of the call and holds the other pieces. A very light (1000 grit) sanding is usually all the needs to be done. The reed produces the sound, the wedge holds the reed to the tone board and the tone board provides an airway for the passage of air over the reed and out of the call. Duck Call Jig Plans . $15.87. Chris, please give us a call during the week and we can help you out with this. If you make a similar jig, just make sure it screws into the insert less than 1.5" so you don't hit it with your saw. The insert fits tightly into the barrel. July 27, 2014 @ Duck call Inserts Kwack Wacker Cash Money Single Reed. The colors include Green, Black, Bourbon, Clear, Red, and Smoke. Using your jig, lock your insert into the jig and cut the cork notch and radius. Kwack Wacker Smokin Hen Double Reed Duck Call Insert Bourbon. I also cover drilling the insert in preparation for cutting on a jig. Step 2 Stencil the circumference of the barrel, minus 1/16th inch, onto the center of a 6x6x2-inch block of wood. Gaston makes Arkansas-style calls, the standard design for modern duck calls. Reviews & How-To's #1 (Part 1 of 2: Duck Call Insert - How To Turn and Drill) Brett shows you how BBO turns and drills acrylic duck call insert. Duck Call Inserts 3 Pack Kwack Wacker Classic $ 17.75. $6.75 $ 6. This collection will feature reed kits, polycarb and custom CNC acyrlic inserts, duck call kits, acrylic "ready to shape" barrel blanks in all of the pearls, solid colors, and our exclusive line of exotic swirls, plus bags, boxes, bands, and so so much more! Thank you for visiting. Our duck call insert blanks already have a 5/8″ tenon. $4.99 shipping. $4.99 shipping. Browse our store to find your duck, goose and crow call … Duck Call Inserts 3 Pack Kwack Wacker E Caller Single Reed Open Water Loud $ 17.75. Making a duck call jig. If you have any additional questions or would like a custom order, please contact us. Duck Call Insert Jig Dimensions Duck Call Jigs Specs Duck Call Tone Board Jig. Subtract 1/16th inch from the circumference. 75. Duck Call Tone Board Dimensions. Notch Depth: .40″. Our public duck call jig (toneboard jig) has a real ducky sound. 02-29-2016, 04:04 PM . Specialty Duck Call - Single Reed Open Water. We designed this jig from scratch. 75. $4.99 shipping. After talking to numerous customers who are currently using our jig, most of them say very little sanding is needed just on the down slope or the radius to get this call to sound great. This web site uses cookies to improve your experience. Duck Call Inserts. We went through three prototype jigs to get the sound we were looking for before finally hitting the nail on the head. May be as small as .620" but chatter may be increased or accuracy may be reduced do to loose fit in the fixture. Browse our store to find your duck, goose and crow call needs. Ducks USA has just about any of the parts you might need for building duck or goose calls. Toneboard radius: Top Secret! One of the items that helps is a metal jig that is used to shape the barrel of a duck call accurately and quickly. Duck Call Bands will make a lovely addition to any duck call barrel. FREE Shipping. My bandsaw jig is basically a sled with a movable piece of angled aluminum that holds the insert. & .035 wall thickness. 5/8” bore, hardened to 60 Rockwell to ensure many toneboards can be made from it! Duck Call Insert Jig Dimensions . July 27, 2014 @ Lastly, if the dimensions you use are exactly to the specs provided in the picture, and you are still locking up, a little sanding is needed (Fig E). Like Grassy Creek Calls on Facebook. Currently only 5/8" (.625") diameter tenons for Arkansas style Duck Call sound boards can be machined. We wanted a jig that that would produce a toneboard that needed very little tuning, had a good, “ducky” sound right out of the jig. Once the glue is dry on your barrel, you can place the barrel back onto the lathe using your mandrel, this time reversed, with the band end facing out. Echo Diamondwood Timber Double Reed Poly Insert Duck Call. $85.00 Track Orders Favorites Shopping Bag Sign In Welcome to River Mallard Custom Calls! Duck call Inserts Kwack Wacker Smokin Hen Timber Call. $6.75. One Piece Arkansas Style Duck Call Insert (black) 2 Piece Poly Arkansas Style Duck Call Insert Big Bell Clear Duck Call Insert Our Price: $5.00 . Double reeds are more natural for new callers to blow. Single reeds are more versatile with what you can do with them but suggested for the seasoned caller. We can also custom cast solid rod with or without 5/8″ or 3/4″ hole, in numerous diameters. Essentially we created a custom jig, then released it as our public jig! Most say the sound is very “ducky”. $6.75. Thanks for your help,Chris, pintail This is usually done from the end of the toneboard in the undrilled area (Fig B) and roughly 1/4″  under the reed. The Poly Timber Duck Call Inserts come in single and double reeds. Sourced from the best, highly figured, US grown wood; Our stabilization processes are superior in durability, quality and visual appeal We decided to put up some of the specs to help callmakers using our jig, troubleshoot any issues they may be having. By viewing our content, you are accepting the use of cookies. This makes a great all around jig for veteran call makers who want to crank out great sounding calls without spending the time and for new call makers who don’t have the tuning experience. More Buying Choices $55.07 (5 new offers) Haydel's Game calls Inc. DR-85 Mallard Duck Call for Hunting, Double Reed, Adjustable. Cut the end and excess material from the jig. 9:27 am, Hi All,I purchased one of your jigs and have made some acrylic tone boards for my calls,I like the sound,but ,I am having problems with the call sticking.I have looked at your directions and made sure I have the exhaust port taper correct and filed or sanded at the recommended spots on the tone board.Do you have any suggestions?Also do you have a top piece for the jig to make the cork notch thinner? Length front to back: 2.25″. Our calls use a large exhaust port of 1/2″. This speeds up call making and requires less tools to make calls. We offer goose call blanks with 2 different size bores. Duck Call Insert Polycarb Magic Hen CLEAR 3-Pack Pro Tuned O-Ring Double Reed . Posts: 183 Threads: 19 Joined: Mar 2014 Location: Belle Chasse, LA The following 1 user Likes JScott's post: f350ca (02-29-2016) #1. We offer pot call or slate call blanks. The call consists of 4 pieces. Either of these styles can be made out of wood, acrylic and even materials such as Corian and Micarta are used. The Brass Bands are 1/2″ wide, 1 1/4″ O. D., 1.182 I.D. $85.00 Track Orders Favorites Shopping Bag Sign In Welcome to River Mallard Custom Calls! 5.0 out of 5 stars 3. Duck Call Jigs Specs . Ryan Van Leuven Duck Call Jigs. These calls have five main parts: a barrel, insert, tone board, reed, and wedge. Another trick, is to run your thumb, under the reed to “flex” it up just a hair to help get enough air under the reed. $6.75 $ 6. Kwack Wacker E Caller Open Water Single Reed Duck Call Insert Blue. Specialty Duck Call - Single Reed Open Water. Louisiana Style Duck Call Jig $4.99 shipping. JScott Sophmore. pintail 75. Duck Call Jigs, Specs and details on Pintail Waterfowl’s Duck Call jigs. For those who are hand crafting their own calls, the best way to stand out from the crowd is to utilize our American-made Stabilized Wood Duck Call blanks. Exhaust port (Fig A) . A friend of mine at work makes duck and turkey calls in his spare time at home. About how long does the process take? Duck Call Tone Board Jig. While we have very few issues with out jig, 99% of the issues are with the call locking up. In this video I cover the basics of turning a duck call insert on a lathe. Specialty Duck Call - Single Reed Open Water. Our duck calls are handmade in the USA. Our calls use a large exhaust port of 1/2″. We are so proud of our public jig, that ALL of our calls that we offer are made right from our public jigs! 5.0 out of 5 stars 3. Here's the insert: Get it mounted in the lathe: Rough Shape: Change to a chuck and continue the shaping: Got the shape down: Install the chuck and drill bit to drill the insert. These issues usually pertain to having too small of an exhaust port or minor sanding. Our Price: $3.50 . Bottom edge measures 2.25′ … Our Price: $2.75 . Small Bell Clear Duck Call Insert Our Price: $8.00 . 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